Our Services

Expertise:
Our construction teams execute large-scale civil and earthworks projects across diverse sectors supported by local engineering expertise, certified equipment operators, and experienced supervisors.

Core Services by Sector:

Mining:

• Open-pit site development, sump cleaning, dewatering, and stormwater control.
• Mine roads, haul ramps, workshops, and heavy-equipment platforms.
• Tailings storage and water management systems.
• Civil and concrete works for concentrators and process areas.

Cement:

• Structural foundations for mills, kilns, and silos.
• Plant roads, loading bays, and concrete structures for clinker and raw material handling.

Civil Infrastructure:

• Building construction, bridges, culverts, drainage systems, and retaining walls.
• Foundations for utilities and public infrastructure.

Energy & Industrial:

• Concrete foundations for substations, solar farms, and fuel depots.
• Civil works for industrial warehouses, workshops, and service facilities.

Expertise:
ZAR Africa provides Structural, Mechanical, Piping, and Platework (SMPP) services executed by qualified welders, fitters, and supervisors with extensive experience on major DRC mining and industrial projects.

Core Services by Sector:

Mining:

• Fabrication and erection of steel structures for concentrators and process plants and various areas.
• Conveyor systems, chutes, tanks, thickeners, and process pipework.

Cement:

• Erection of structural frameworks for kilns, preheaters, and grinding lines.
• Fabrication and installation of ducting, conveyors, and fans.

Industrial:

• SMPP works for factories, workshops, and processing plants.
• Equipment alignment, mechanical installations, and plant upgrades.

Energy:

• Fabrication and installation of fuel systems, pipe racks, and steel supports for power plants.

Expertise:
Our certified electricians and instrumentation technicians deliver safe, compliant, and fully tested electrical systems across process and infrastructure projects.

Core Services by Sector:

Mining:

• MCCs, cabling, lighting, and control system installation for concentrators and refineries.
• Instrumentation, sensors, and loop checks for process automation.

Cement:

• Kiln control systems, power distribution, and motor installation.
• Plant-wide lighting and safety systems.

Energy:

• Electrical reticulation, transformer installation, and backup systems for solar and hybrid setups.

Industrial & Civil:

• Wiring, panel installation, and energy efficiency systems for plants, offices, and housing projects.

Expertise:
We maintain direct supply channels with regional and international OEMs, ensuring cost-effective procurement and reliable delivery.

Core Services by Sector:

Mining & Cement:

• Conveyor belts
• Bearings, pulleys, motors, pumps, and lubrication systems.
• Welding consumables, PPE, and safety equipment.

Industrial & Manufacturing:

• Hydraulic fittings, fasteners, valves, hoses, and workshop tools.
• Maintenance consumables and industrial spares.

Civil & Energy:

• Construction materials, reinforcement steel, formwork, and electrical fittings.
• Solar panels, inverters, and cabling for renewable energy projects.

Expertise:
Our maintenance and commissioning teams consist of skilled mechanical, electrical, and piping specialists with experience across DRC’s major plants.

Core Services by Sector:

Mining:

• Preventive and corrective maintenance for process plants and refineries.
• HDPE, steel, and process pipe replacement and pressure testing.
• Full shutdown management, scheduling, and execution.

Cement:

• Rotary kiln and mill maintenance, conveyor repair, and fan balancing.
• Dust collector and baghouse maintenance.

Industrial:

• Equipment overhaul, alignment, and vibration analysis.
• Planned preventive maintenance and calibration.

Energy & Utilities:

• Generator, transformer, and switchgear servicing.
• Solar system inspection and commissioning.

Expertise:

ZAR AFRICA provides a fully maintained fleet solution. This is a package that allows you to focus on mining, whilst we keep the equipment working reliably and productively. We have a large fleet of:

• Excavators
• Bulldozers
• Motor graders
• Dump trucks ADTS
• Roller Compactors
• Wheel Loaders
• Tractor Loader Backhoe (TLB) and more .

Expertise:
We deploy qualified tradespeople, technicians, and professionals under ZAR Africa’s supervision and payroll systems, ensuring safety, performance, and compliance.

Core Services by Sector:

Mining & Industrial:

• Engineers, Welders, fitters, riggers, electricians, mechanics, drivers, operators, and HSE officers.
• Shutdown and project crews with competency certification.

Cement:

• Kiln operators, mechanical and E&I technicians.

Civil:

• Masons, carpenters, steel fixers, plumbers, and civil foremen.

Energy:

• Electrical technicians, solar installers, and maintenance personnel.

All Sectors:

• Full workforce management: training, medicals, payroll, work permits, and HR compliance.

Expertise:
Our engineering department provides project planning, design, and documentation support across multiple sectors, led by experienced engineers and draftsmen.

Core Services by Sector:

Mining:

• Structural and mechanical design for concentrators, tailings, and water systems.
• As-built documentation, ITPs, and QA/QC packs.

Cement & Industrial:

• Mechanical layout design, fabrication drawings, and process improvements.
• Equipment upgrade and modification planning.

Civil:

• Structural design, MTOs, and supervision for bridges, drainage, and infrastructure.

Energy:

• Design of solar and hybrid systems, electrical reticulation, and substations.